Watson-Marlow MM440 manuals

Owner’s manuals and user’s guides for Equipment Watson-Marlow MM440.
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Watson marlow MM440 User Manual (312 pages)


Brand: Watson-marlow | Category: Equipment | Size: 9.22 MB |

 

Table of contents

MICROMASTER 440

1

4 6SE6400-5AW00-0BP0

4

Foreword

5

Definitions and Warnings

6

Safety Instructions

7

Transport & Storage

8

Commissioning

8

Dismantling & Disposal

9

Standing Standing / Sitting

10

Table of Contents

11

List of Illustrations

13

List of Tables

15

1 Overview

17

1.1 The MICROMASTER 440

18

1.2 Features

19

Performance Characteristics

20

Protection characteristics

20

Options

20

2 Installation

21

Frame Sizes A to F

23

Frame Sizes FX and GX

23

Temperature

24

Humidity Range

24

Altitude

24

Shock and Vibration

24

Electromagnetic Radiation

24

Atmospheric Pollution

25

Installation and cooling

25

2.3 Mechanical installation

26

Frame Size FX

28

Frame Size GX

29

Release Mechanism

31

Sizes A to F

32

Sizes FX and GX

32

2.4.1 General

34

Operation with long cables

35

Issue 10/06 2 Installation

37

2 Installation Issue 10/06

38

38 6SE6400-5AW00-0BP0

38

0V 1L380V

41

1L400V 1L440V

41

1L480V

41

2.4.3 Control terminals

42

Action to Take

43

2.4.5 Screening Methods

44

Frame Sizes D and E

45

Frame size F

45

46 6SE6400-5AW00-0BP0

46

3 Functions

47

3.1 Parameters

51

Monitoring parameters

52

Attribute

53

Attribute Description

53

P0305[3]

55

P0003 = 1

56

Table 3-2 Parameter P0700

57

Table 3-4 Parameter P0719

59

3.1.2.3 BICO technology

60

Fig. 3-5 Connectors

61

P1070 = 755

62

P0840 = 751.0

62

P0731 = 52.3

62

P2051 = 52

62

3.1.3 Data sets

63

Fig. 3-9 Copying from CDS

65

Fig. 3-10 Changing-over CDS

65

Fig. 3-11 Copying from DDS

66

Fig. 3-12 Changing-over DDS

67

3.1.4 Reference quantities

68

Example

69

Fig. 3-14 Operator panels

70

72 6SE6400-5AW00-0BP0

72

3.3 Block diagram

74

3.4 Factory setting

75

Analog output

76

3.5 Commissioning

77

Check list

78

3.5.1 50/60 Hz setting

79

Remove I/O board

79

3.5.2 Motor circuit

80

87 Hz characteristic

82

3.5.3 Quick commissioning

83

P0300 =

84

P0205 =

84

Min. frequency

86

Max. frequency

86

Ramp-up time

86

Ramp-down time

86

P1500 =

87

P3900 = 1

87

90 6SE6400-5AW00-0BP0

90

MotorCableInverter

91

3.5.6 Magnetizing current

95

4-pole 1LA7 SIEMENS

95

96 6SE6400-5AW00-0BP0

96

P0003 = 3

97

3.5.7.3 Digital input (DIN)

98

P0731 = xxxx.y

99

DOUT channel

99

P1000 =

100

3.5.7.6 Analog input (ADC)

101

3.5.7.7 Analog output (DAC)

102

6SE6400-5AW00-0BP0

103

3.5.7.9 Fixed frequency (FF)

104

3.5.7.10 JOG

105

3.5.7.14 Motor protection

108

3.5.7.13 Inverter protection

108

≥ P0625 + 40 °C

109

3.5.7.15 Encoder

110

3.5.7.16 V/f control

111

P1321 =

112

P1323 =

112

P1324 =

112

P0307 3- ⋅=

113

P0307 2.5- ⋅=

113

Control mode

116

Filter time for act. speed

116

Gain speed controller

116

118 6SE6400-5AW00-0BP0

118

P1215 =

119

P0731=52.C

120

P0748 = 0

120

DC-Bremse

121

122 6SE6400-5AW00-0BP0

122

Dynamic braking

123

Vdc controller

124

PID controller

124

Issue 10/06 3 Functions

125

PID output lower limit

125

Example:

125

Free function blocks (FFB)

126

128 6SE6400-5AW00-0BP0

128

→EEPROM data save operation

131

3.5.8 Series commissioning

132

WARNING

133

Reset to the factory setting

134

3.6 Inputs / outputs

135

3.6.1 Digital inputs (DIN)

135

Fig. 3-30 Digital outputs

138

3.6.3 Analog inputs (ADC)

140

Fig. 3-33 ADC channel

141

3.7 Communications

144

Table 3-13 BOP link

145

Table 3-14 COM link

145

Fig. 3-37 Cycle times

147

Protocol specification

148

STX LGE ADR 1. 2. n BCC

149

Fig. 3-42 Cycle time

151

. The maximum

152

Fig. 3-44 USS bus topology

153

Table 3-16 Structural data

153

Recommendations

154

(PKW) (PZD)

155

Process dataParameter

155

Net data

155

PKW area

156

CAUTION

157

158 6SE6400-5AW00-0BP0

158

Response

159

Significance

159

Request

159

Fault No. Significance

160

Parameter number (PNU)

161

Parameter value (PWE)

162

Process data area (PZD)

162

RS485 terminator

165

3.8 Fixed frequencies (FF)

167

DIN4 DIN3 DIN2 DIN1

168

3 Functions Issue 10/06

170

→ P0700 = 4

170

→ P1035 = 2032.13

170

Selecting via BOP or AOP

171

3.10 JOG

172

174 6SE6400-5AW00-0BP0

174

Parameter

175

Parameterization:

176

3.12 Setpoint channel

181

Fig. 3-60 Summation

182

P1132 > 0

184

P1133 > 0

184

P1134 = 0

184

P1134 = 1

184

3.12.3 OFF/braking functions

186

Fig. 3-65 OFF2

187

Fig. 3-66 OFF3

188

190 6SE6400-5AW00-0BP0

190

No. Type Example

191

192 6SE6400-5AW00-0BP0

192

Example 1:

194

Example 2:

195

ON / OFF2:

197

Parameter settings:

198

Set the load holding

199

≈ r0330[Hz])

200

≈ 90 % (empirical value)

200

≈ 50 % (empirical value)

200

Hoisting gear applications

201

3.15 Electronic brakes

202

Sequence ℵ

203

Sequence ℑ

204

3.15.2 Compound braking

205

1242r98.0V Chopper,DC ⋅=

207

3.16 Automatic restart

211

3.17 Flying restart

213

Remedy:

215

0210P215.1U max_DC ⋅⋅=

217

3.19 Positioning down ramp

219

222 6SE6400-5AW00-0BP0

222

Commissioning steps

224

Features

227

Temperature rise classes

228

3.21.1 Thermal motor model

229

3.21.2 Temperature sensor

230

1LG / 1LA motors

231

3.23.1 V/f control

235

236 6SE6400-5AW00-0BP0

236

3.23.1.1 Voltage boost

237

Table 3-39 Voltage boost

238

3.23.1.2 Slip compensation

239

Fig. 3-100 Imax controller

242

3.23.2 Vector control

243

3.23.2.3 Speed controller

248

Droop (P1488 – P1492)

252

Torque limiting

255

Power limits

255

Current limiting

256

4 Troubleshooting

257

approx. 1 s, twinkling

258

4.3 Fault messages

260

4.4 Alarm Messages

260

This Chapter contains:

261

262 6SE6400-5AW00-0BP0

262

Feature Specification

262

(Unfiltered)

271

6 Options

273

7.1.1 Self-certification

276

Regulations

277

Class 1: General Industrial

278

Only Frame Sizes A to F

279

Frame Sizes FX to GX

280

Appendices

281

B Removing Front Covers

282

284 6SE6400-5AW00-0BP0

284

286 6SE6400-5AW00-0BP0

286

C Removing the I/O Board

287

D Removing ‘Y’ Cap

288

290 6SE6400-5AW00-0BP0

290

292 6SE6400-5AW00-0BP0

292

E Removing fan

294

Issue 10/06 Removing fan

295

Removing fan Issue 10/06

296

296 6SE6400-5AW00-0BP0

296

298 6SE6400-5AW00-0BP0

298

Frame Sizes A to C

300

Frame Sizes D to GX

300

G Standards

301

H List of Abbreviations

302

Index Issue 10/06

308

308 6SE6400-5AW00-0BP0

308

User Documentation

309

310 6SE6400-5AW00-0BP0

310

Date: 10/06

312

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