Watson-marlow SPS User Manual

MasoSine SPS sinusoidal pumps User Manual 1MASOSINE PROCESS PUMPS MANUALSMasoSine Process Pumps SPS sinusoidal pumpsm-maso-sps-gb-04Contents1 Declar

MasoSine SPS sinusoidal pumps User Manual 107.16 Maintenance and repairInform operating personnel before starting maintenance and repair work. Protec

MasoSine SPS sinusoidal pumps User Manual 100SPS 200, SPS 250, SPS 300, SPS 400 and SPS 500 pumps with stainless steel power frameThe SPS 300 is show

MasoSine SPS sinusoidal pumps User Manual 101Fitting a flush ring with a static flush devicelInstall the flush ring without the bent outlet.lFit th

MasoSine SPS sinusoidal pumps User Manual 102Bearing housing cover—bearing housing M6 A2 70 DIN 831 7NmPower frame—bearing housing M8 A2 70 DIN 831 1

MasoSine SPS sinusoidal pumps User Manual 103SPS 400SPS 500Bearing housing cover—bearing housing M6 A2 70 DIN 931 7NmPower frame—bearing housing M12

MasoSine SPS sinusoidal pumps User Manual 10425 Parts listsWith the exceptions of the codes for springs, part codes are composed of three sections i

MasoSine SPS sinusoidal pumps User Manual 10525.1 PumpsSPS 100

MasoSine SPS sinusoidal pumps User Manual 106Number Quantity Part code Item1 1 S10-0100-10 Rotor2 1 S10-0200-10 Front Cover3 1 S10-0300-10 Pump housi

MasoSine SPS sinusoidal pumps User Manual 107Number Quantity Part code Item1 1 S10-0100-10 Rotor2 1 S10-0200-10 Front Cover3 1 S10-0300-10 Pump housi

MasoSine SPS sinusoidal pumps User Manual 108Number Quantity Part code Item1 3 S20-1600-12 Cap Nut2 1 S20-0200-10 Front Cover3 1 S20-0100-10 Rotor4 1

MasoSine SPS sinusoidal pumps User Manual 109SPS 200 with stainless steel power frame

MasoSine SPS sinusoidal pumps User Manual 11l We recommend renewing the bearings of SPS 200 pumps with cast iron power frames after running for 10,0

MasoSine SPS sinusoidal pumps User Manual 110Number Quantity Part code Item1 3 S20-1600-12 Cap Nut2 1 S20-0200-10 Front Cover3 1 S20-0100-10 Rotor4 1

MasoSine SPS sinusoidal pumps User Manual 111SPS 250 with stainless steel power frame

MasoSine SPS sinusoidal pumps User Manual 112Number Quantity Part code Item1 4 S21-1600-12 Cap Nut2 1 S21-0200-10 Front Cover3 1 S21-0100-10 Rotor4 1

MasoSine SPS sinusoidal pumps User Manual 113SPS 300 with cast iron power frame

MasoSine SPS sinusoidal pumps User Manual 114Please quote your pump’s serial number when you order spare parts (see the type plate on the bearing hou

MasoSine SPS sinusoidal pumps User Manual 115SPS 300 with stainless steel power frame

MasoSine SPS sinusoidal pumps User Manual 116Please quote your pump’s serial number when you order spare parts (see the type plate on the bearing hou

MasoSine SPS sinusoidal pumps User Manual 117SPS 400 with cast iron frame

MasoSine SPS sinusoidal pumps User Manual 118Number Quantity Part code Item1 8 S40-1600-12 Cap Nut2 1 S40-0200-10 Front Cover3 1 S40-0100-10 Rotor4 1

MasoSine SPS sinusoidal pumps User Manual 119SPS 400 with stainless steel frame

MasoSine SPS sinusoidal pumps User Manual 127.17 Cleaning the pumpHandle substances and materials used correctly, especially when working on lubricat

MasoSine SPS sinusoidal pumps User Manual 120Number Quantity Part code Item1 8 S40-1600-12 Cap Nut2 1 S40-0200-10 Front Cover3 1 S40-0100-10 Rotor4 1

MasoSine SPS sinusoidal pumps User Manual 121SPS 500 with stainless steel power frame

MasoSine SPS sinusoidal pumps User Manual 122Number Quantity Part code Item1 8 S50-1600-12 Cap Nut2 1 S50-0200-10 Front Cover3 1 S50-0100-10 Rotor4 1

MasoSine SPS sinusoidal pumps User Manual 12325.2 SealsTriple lip seal system, SPS 100Number Quantity Part code Item142 S10-0011-80 O-Ring, NBR2 S10-

MasoSine SPS sinusoidal pumps User Manual 124Mechanical seal, single, SPS 100Number Quantity Part code Item142 S10-0011-80 O-Ring, NBR2 S10-0011-82 O

MasoSine SPS sinusoidal pumps User Manual 125Mechanical seal, single, SPS 200Number Quantity Part code Item1 1 S20-5210-10 Dynamic ring holder2 1 S20

MasoSine SPS sinusoidal pumps User Manual 126Mechanical seal, single, SPS 250SPS 250Number Quantity Part code Item1 1 S21-5210-10 Dynamic ring holder

MasoSine SPS sinusoidal pumps User Manual 127Mechanical seal, single, SPS 300, SPS 400 and SPS 500SPS 300Number Quantity Part code Item1 1 S25-5210-1

MasoSine SPS sinusoidal pumps User Manual 128SPS 400Number Quantity Part code Item1 1 S40-5210-10 Dynamic ring holder2 1 S40-5223-12 Snap ring3 1 S40

MasoSine SPS sinusoidal pumps User Manual 129SPS 500Number Quantity Part code Item1 1 S50-5210-10 Dynamic ring holder2 1 S50-5223-12 Snap ring3 1 S50

MasoSine SPS sinusoidal pumps User Manual 138 Safety notes (ATEX)If your MasoSine pump is to be used in production machinery in potentially explosive

MasoSine SPS sinusoidal pumps User Manual 130Lip seal assembly, triple lip seal system, SPS 200Number Quantity Part code Item45 1 S20-0513-10 Distanc

MasoSine SPS sinusoidal pumps User Manual 131Lip seal assembly, triple lip seal system, SP250, SP300, SP400 and SP500SPS 250Number Quantity Part code

MasoSine SPS sinusoidal pumps User Manual 132SPS 400Number Quantity Part code Item701 S40-4200-80 O-ring, NBR1 S40-4200-82 O-ring, EPDM1 S40-4200-84

MasoSine SPS sinusoidal pumps User Manual 13325.3 Front support versionsSPS 200SPS 200 front support assemblyNumber Quantity Part code Item38 1 S20-0

MasoSine SPS sinusoidal pumps User Manual 134SPS 250 front support assembly (Ca or 2800-PO)Number Quantity Part code Item38 1 S21-0800-10 Shaft nut39

MasoSine SPS sinusoidal pumps User Manual 135SPS 500 front support assembly (Ca or 2800-PO)Number Quantity Part code Item38 1 S50-0800-10 Shaft nut39

MasoSine SPS sinusoidal pumps User Manual 136SPS 250 front support assembly (Peek or 2800-PO)Number Quantity Part code Item38 1 S21-0820-10 Shaft nut

MasoSine SPS sinusoidal pumps User Manual 137SPS 500 front support assembly (Peek or 2800-PO)Number Quantity Part code Item38 1 S50-0820-10 Shaft nut

MasoSine SPS sinusoidal pumps User Manual 13825.4 The flushing ring for tubingSPS 200 (S20-1326-10)Number/LetterPart code Item10 S20-1328-10 Distanc

MasoSine SPS sinusoidal pumps User Manual 139SPS 200 (S20-1327-10)Number/LetterPart code ItemA 80-0014-95 Glass for static flush-systemB 80-0012-10A

MasoSine SPS sinusoidal pumps User Manual 148.2 Earthing the pumpSPS pumps are equipped with an earthing point.The pump must be earthed by an earthin

MasoSine SPS sinusoidal pumps User Manual 140With stainless steel power frameSPS 250, SPS 300, SPS 400, SPS 500Number/LetterPart code ItemA 80-0015-9

MasoSine SPS sinusoidal pumps User Manual 14126 Decontamination certificateIn compliance with the UK Health and Safety at Work Act and the Control of

MasoSine SPS sinusoidal pumps User Manual 14227 TrademarksMasoSine is a trademark of Watson-Marlow Limited.28 Publication historym-maso-sps-gb-04: Ma

MasoSine SPS sinusoidal pumps User Manual 158.6 Cleaning the pumpNo solvent cleaning agents may be used to clean the pump as they could create an unc

MasoSine SPS sinusoidal pumps User Manual 16StandardsRelevant EC directives2006/42/EC: EC Machinery Directive73/23/EEC: EC Low Voltage Directive2004/

MasoSine SPS sinusoidal pumps User Manual 17All critical dimensions of old and new power frame designs are the same, including mounting bolt holes. B

MasoSine SPS sinusoidal pumps User Manual 18SPS 250 pumps, dimensionsStainless steel power frame

MasoSine SPS sinusoidal pumps User Manual 19SPS 300 pumps, dimensionsAll critical dimensions of old and new power frame designs are the same, includi

MasoSine SPS sinusoidal pumps User Manual 21 Declaration of conformity This pump complies with: Machinery Directive 2006/42/EC.2 Declaration of inc

MasoSine SPS sinusoidal pumps User Manual 20All critical dimensions of old and new power frame designs are the same, including mounting bolt holes. B

MasoSine SPS sinusoidal pumps User Manual 21Unit weightsPump weight, cast power framePump weight, stainless steel power frameWeight of standard bas

MasoSine SPS sinusoidal pumps User Manual 2210 TransportChoose the means of transport according to the size of the pump and the drive. The pump must

MasoSine SPS sinusoidal pumps User Manual 23l Align the pump shaft with the drive shaft.12 Connection to the pipingBefore connection, clean the pipi

MasoSine SPS sinusoidal pumps User Manual 24Cavitation can destroy the pump. The operator must ensure that the pump can work free of cavitation.12.1

MasoSine SPS sinusoidal pumps User Manual 25l Turn the pump on to its side to allow access to the baseplate securing bolts. l Remove the three bolt

MasoSine SPS sinusoidal pumps User Manual 2613.2 Changing rotation directionWhen the direction of rotor rotation is reversed, the suction side and th

MasoSine SPS sinusoidal pumps User Manual 2715 Start-up and operationlIf you are starting the pump for the first time, or have performed cleaning or

MasoSine SPS sinusoidal pumps User Manual 2816 Flushing the seal systemFlushing fluid at atmospheric pressure—usually water—flushes the area behind t

MasoSine SPS sinusoidal pumps User Manual 2917 Cleaning and sterilisationMasoSine SPS pumps may be cleaned in place. Please follow our CIP cleaning i

MasoSine SPS sinusoidal pumps User Manual 33 Warranty and liabilityMasoSine warrants, subject to the conditions and exceptions below, through either

MasoSine SPS sinusoidal pumps User Manual 30l A choke valve should be installed in the discharge pipe-line immediately after the pump. Close the cho

MasoSine SPS sinusoidal pumps User Manual 3118 Heating and cooling optionSpecial versions of MasoSine SPS 100, SPS 200, SPS 250, SPS 300, SPS 400 an

MasoSine SPS sinusoidal pumps User Manual 32SPS 200 SPS 250 SPS 300 SPS 400 SPS 500Cast iron power frameApprox 0.10 litre-Approx 0.18 litreApprox 0.3

MasoSine SPS sinusoidal pumps User Manual 33Error Cause RemedyPump does not draw inDirection of rotation not correct Check direction of rotationNo we

MasoSine SPS sinusoidal pumps User Manual 34Error Cause RemedySevere wear after short operating timeSolids in the pumped fluidChange the wearing par

MasoSine SPS sinusoidal pumps User Manual 3521 SPS 200, SPS 300 and SPS 400: Adjusting the shaftIt is important that dimension X is correct to achiev

MasoSine SPS sinusoidal pumps User Manual 36lIf this dimension is not correct, continue disassembly (see 22 Dismantling and assembly) until the face

MasoSine SPS sinusoidal pumps User Manual 3721.2 Adjusting dimension X in models with stainless steel power frameDimension XShim ringPower frameBeari

MasoSine SPS sinusoidal pumps User Manual 38lIf this dimension is not correct, use a wrench to loosen and remove the screws securing the bearing hou

MasoSine SPS sinusoidal pumps User Manual 39SPS 100 pumps22.2 Dismantling and assembling the SPS 100lUse a 22mm spanner to remove the cap nuts (rig

MasoSine SPS sinusoidal pumps User Manual 44 When you unpack your pumpUnpack all parts carefully, retaining the packaging until you are sure all comp

MasoSine SPS sinusoidal pumps User Manual 40It is important to ensure that the shaft cannot rotate while the shaft nut is removed. If necessary, it m

MasoSine SPS sinusoidal pumps User Manual 41lPull the front liner to remove it.Note: You may find it convenient to turn the pump shaft and rotor a l

MasoSine SPS sinusoidal pumps User Manual 42lNote the orientation of the gate and the gate guide so that they can be refitted in the same orientatio

MasoSine SPS sinusoidal pumps User Manual 43Removing the rear linerSPS 100 pumpslPull the rear liner to remove it.SPS 100 pumps with a single mecha

MasoSine SPS sinusoidal pumps User Manual 44SPS 100 pumps with a triple lip seallRemove the distance piece. You can now access the distance piece O-

MasoSine SPS sinusoidal pumps User Manual 45Removing the sealing systemlUse the special tools supplied with the pump to remove the seal housing.lPo

MasoSine SPS sinusoidal pumps User Manual 46SPS 100 pumpslReverse the special tools and use the angled ends in the same way to apply further leverag

MasoSine SPS sinusoidal pumps User Manual 4722.2.2 Assembling the SPS 100During assembly, check that all O-rings are properly positioned before fitti

MasoSine SPS sinusoidal pumps User Manual 48SPS 100 pumps with a single mechanical sealFitting the static face and the mechanical seal lPosition t

MasoSine SPS sinusoidal pumps User Manual 49Pumps with a triple lip seal: fitting the back bushinglPush the back bushing into position, thick end (a

MasoSine SPS sinusoidal pumps User Manual 5StorageThis product has an extended shelf life. However, plastic parts and elastomeric parts should be sto

MasoSine SPS sinusoidal pumps User Manual 50lHold the rotor vane in the slot of the gate, with the larger diameter end of the rotor bush away from y

MasoSine SPS sinusoidal pumps User Manual 51SPS 100 pumpsFitting the front bushing and the front linerlPush the front bushing into position, thick e

MasoSine SPS sinusoidal pumps User Manual 52lCheck that the front cover O-ring (arrowed above) is in its groove in the front cover. lFit the front

MasoSine SPS sinusoidal pumps User Manual 53lUse a 22mm spanner to remove the cap nuts (right-hand thread) and washers.lLightly tap the two front

MasoSine SPS sinusoidal pumps User Manual 54The front support may come off the shaft with the front cover, as pictured (PEEK support: top pictures; s

MasoSine SPS sinusoidal pumps User Manual 55lPull the front liner to remove it.Note: You may find it convenient to turn the pump shaft and rotor a l

MasoSine SPS sinusoidal pumps User Manual 56It is important to ensure that the shaft cannot rotate while the shaft nut is removed. If the motor is f

MasoSine SPS sinusoidal pumps User Manual 57lNote the orientation of the gate and the gate guide so that they can be refitted in the same orientatio

MasoSine SPS sinusoidal pumps User Manual 58Pumps with a single mechanical seal: removing the rear liner and the backing ringlPull the rear liner to

MasoSine SPS sinusoidal pumps User Manual 59lPull the dynamic ring holder to remove it.The dynamic ring holderPumps with a single mechanical seal: r

MasoSine SPS sinusoidal pumps User Manual 67 Safety notesKnowledge of these safety instructions and of the safety regulations in your area is a requi

MasoSine SPS sinusoidal pumps User Manual 60Pumps with a cast iron power frame and a single mechanical seal: dismantling the pump housinglUse a 13mm

MasoSine SPS sinusoidal pumps User Manual 61Pumps with a single mechanical seal: removing the seal and the static facelRemove the mechanical seal fr

MasoSine SPS sinusoidal pumps User Manual 62Pumps with a triple lip seal seal: removing the rear linerlPull the rear liner to remove it.Pumps with a

MasoSine SPS sinusoidal pumps User Manual 63Pumps with a triple lip seal: removing the pump housinglUse a 13mm spanner to loosen and remove the two

MasoSine SPS sinusoidal pumps User Manual 64Pumps with a triple lip seal: removing the distance ringlThe distance ring is a loose fit in its channel

MasoSine SPS sinusoidal pumps User Manual 65Pumps with a stainless steel power frame and a single mechanical seal: dismantling the pump housinglUse

MasoSine SPS sinusoidal pumps User Manual 6622.3.2 Assembling the SPS 200Pumps with a single mechanical seal: fitting the static face and the seallC

MasoSine SPS sinusoidal pumps User Manual 67Pumps with a cast iron frame and a single mechanical seal: fitting the pump housinglPass the pump housin

MasoSine SPS sinusoidal pumps User Manual 68Pumps with a single mechanical seal: fitting the dynamic ring holderlPush the dynamic ring holder over t

MasoSine SPS sinusoidal pumps User Manual 69Pumps with a single mechanical seal: fitting the backing ring and the rear linerlPush the rear liner int

MasoSine SPS sinusoidal pumps User Manual 77.3 Obligation of the operatorsPeople who work on the machine must observe the relevant safety regulations

MasoSine SPS sinusoidal pumps User Manual 70Pumps with a triple lip seal: fitting the distance ringlThe distance ring is a loose fit in its channel

MasoSine SPS sinusoidal pumps User Manual 71Pumps with a cast iron frame and a triple lip seal: fitting the pump housinglCheck that the seal housing

MasoSine SPS sinusoidal pumps User Manual 72Pumps with a stainless steel power frame: assembling the pump housinglFit the flush ring. Whichever flus

MasoSine SPS sinusoidal pumps User Manual 73Pumps with a triple lip seal: fitting the rear linerPumps with a cast iron power frame and a triple lip s

MasoSine SPS sinusoidal pumps User Manual 74Pumps with a triple lip seal: fitting the rear linerPumps with a stainless steel seal housing for a tripl

MasoSine SPS sinusoidal pumps User Manual 75lHold the rotor vane in the slot of the gate. Use two hands to position the rotor, the gate and the gate

MasoSine SPS sinusoidal pumps User Manual 76It is important to ensure that the shaft cannot rotate while the shaft nut is fitted. It may conveniently

MasoSine SPS sinusoidal pumps User Manual 77Fitting the front linerlPush the front liner into position, pushing evenly at both ends so that it does

MasoSine SPS sinusoidal pumps User Manual 78lCheck that the front cover O-ring (arrowed on previous page) is in its groove in the front cover. lFit

MasoSine SPS sinusoidal pumps User Manual 79lUse a 22mm spanner to remove the cap nuts (right-hand thread) and washers.lLightly tap the two front

MasoSine SPS sinusoidal pumps User Manual 87.7 Safety measures in normal operationOperate the machine only if all protective devices are functioning.

MasoSine SPS sinusoidal pumps User Manual 80lPull the front liner to remove it.Note: You may find it convenient to turn the pump shaft and rotor a l

MasoSine SPS sinusoidal pumps User Manual 81The shaft nutlRemove the shaft nut from the PEEK front support. Note: the PEEK front sup-port is breakab

MasoSine SPS sinusoidal pumps User Manual 82lNote the orientation of the gate and the gate guide so that they can be refitted in the same orientatio

MasoSine SPS sinusoidal pumps User Manual 83Pumps with a single mechanical seal: removing the rear liner and the backing ringlPull the rear liner to

MasoSine SPS sinusoidal pumps User Manual 84lPull the dynamic ring holder to remove it.The dynamic ring holderPumps with a single mechanical seal: r

MasoSine SPS sinusoidal pumps User Manual 85Pumps with a single mechanical seal: removing the pump housinglGuide the optional special cylindrical to

MasoSine SPS sinusoidal pumps User Manual 86Pumps with a single mechanical seal: removing the seal and the static facelPush the mechanical seal from

MasoSine SPS sinusoidal pumps User Manual 87Pumps with a stainless steel power frame and a single mechanical seal: dismantling the pump housinglGuid

MasoSine SPS sinusoidal pumps User Manual 8822.4.2 Assembling the SPS 250, SPS 300, SPS 400 and SPS 500During assembly, check that all O-rings are pr

MasoSine SPS sinusoidal pumps User Manual 89Pumps with a single mechanical seal: fitting the static face and the seallCheck that the seal housing O-

MasoSine SPS sinusoidal pumps User Manual 9The pump contains a rotating rotor, which can crush or sever fingers and hands. The pump must be guarded s

MasoSine SPS sinusoidal pumps User Manual 90Pumps with a single mechanical seal: fitting the dynamic ring holderlPush the dynamic ring holder over t

MasoSine SPS sinusoidal pumps User Manual 91Pumps with a single mechanical seal: fitting the backing ring and the rear linerlPush the rear liner int

MasoSine SPS sinusoidal pumps User Manual 92lHold the rotor vane in the slot of the gate. The rotor is reversible. Use two hands to position the rot

MasoSine SPS sinusoidal pumps User Manual 93It is important to ensure that the shaft cannot rotate while the shaft locking screw and the shaft nut ar

MasoSine SPS sinusoidal pumps User Manual 94SPS 250, SPS 300, SPS 400 and SPS 500 pumpsSPS 250, SPS 300, SPS 400 and SPS 500 pumpsFitting the front l

MasoSine SPS sinusoidal pumps User Manual 95SPS 250, SPS 300, SPS 400 and SPS 500 pumps with a single mechanical sealPumps with a stainless steel pow

MasoSine SPS sinusoidal pumps User Manual 9623 The static flushing deviceSPS 100SPS 100 pumpsFitting the static flushing devicelThe static flushing

MasoSine SPS sinusoidal pumps User Manual 97lUse a 13mm spanner to remove the bolts, washers and spacers securing the baseplate. See 13.1 Changing p

MasoSine SPS sinusoidal pumps User Manual 98SPS 200, SPS 300 and SPS 400 pumps with cast iron power frameThe static flushing device for the SPS 300 i

MasoSine SPS sinusoidal pumps User Manual 99Removing the static flushing deviceNote: The flushing device (if fitted) must be emptied and removed befo