Watson-marlow SP40 User Manual

Bredel PUMP SerieSInstallation, Operating and Maintenance ManualWatson-Marlow Bredel B.V. P.O. Box 47 NL-7490 AA Delden The NetherlandsT +31 (0)74 3

SAFETY72.5 Regulations and instructions• Everyone who will work with the hose pumpmust know the content of this manual andobserve the in

WARRANTY CONDITIONS83 WARRANTY CONDITIONSThe manufacturer offers a 2 year warranty on all partsof the hose pump. This means that all parts wi

DESCRIPTION94 DESCRIPTION4.1 Identification of the product4.1.1 Identification of the productThe hose pump can be identified based on theident

DESCRIPTION104.1.4 Identification of the electric motorIf applicable: the identification plate on the electricmotor contains (depending on the

DESCRIPTION114.2 Construction of the pumpA: CoverB: RotorC: Pump hoseD: Pump housingE: SupportF: GearboxG: Electric motorGFECDBAGFECDBA

DESCRIPTION124.3 Operation of a hose pumpThe heart of the pumphead consists of a speciallyconstructed pump hose which lies contorted against t

DESCRIPTION134.4 Description of Bredel hose pump withspecial rotor construction for CIP cleaningThe pump has a special rotor that contains 2 stan

DESCRIPTION14With rotation in CIP mode the pressing shoes areretracted one at a time during one full rotation in thepumping directio

DESCRIPTION154.5 Application information & cleaningPossible fields of application:• Food industry• Pharmaceutical industry• Paint industry• Others

DESCRIPTION164.6 Pump hose4.6.1 GeneralThe pump hose is made of special rubbers, reinforcedwith nylon cords and is constructed as follows:A: Outer ext

Hose Pump SeriesBredel CIP 40, Bredel CIP 50ManualOriginal Instructions

DESCRIPTION17The Bredel pump hoses have been carefully machined,with minimum tolerances in wall thickness. To ensurethe correct compression of

DESCRIPTION184.6.5 Electric motorThe hose pump type described in this manual usevarious types of motors. If the pump is to be used

INSTALLATION195 INSTALLATION5.1 UnpackingWhen unpacking carefully follow the instructions asgiven on the packaging or on the hose pump. Disposeo

INSTALLATION20• Make sure that the room is sufficientlyventilated, for convection of the heat generatedby the pump and drive. Keep some d

INSTALLATION21• Make sure that the maximum forces on theflanges are not exceeded. The maximum flangeloads are given in the table below:5.3.4 Pu

INSTALLATION225.4 Lifting and moving the pumpFor lifting and moving the pumphead, use the lifting lug(A). This lifting lug is fitted on the rear of th

COMMISSIONING236 COMMISSIONING6.1 Preparations• Connect the electric motor in conformance withthe locally applicable rules and regulations.Have t

GENERAL MAINTENANCE247 GENERAL MAINTENANCE7.1 Maintenance and periodic inspectionsIn the table below is indicated which maintenance andperiodic inspec

GENERAL MAINTENANCE257.2 Cleaning pump hoseWith a lot of products it is necessary to have the pumphose cleaned immediately after pumping to avoi

GENERAL MAINTENANCE267.4 Changing oil in gearboxFor information regarding the changing of oil in thegearbox and the type of oil to be used we

© 2014 Watson-Marlow Bredel B.V.All rights reserved.The information provided herein may not be reproduced and/or published in any form,by print, ph

GENERAL MAINTENANCE275. Remove the flange brackets (B).6. Remove the hose clamps (A).7. Remove the hose by jogging the drive motor.8. Flush the casi

GENERAL MAINTENANCE287.5.4 Fasten the pump hose1. Install the flange brackets (B). Do not tightenthe bolts!2. Install the insert and the flange

GENERAL MAINTENANCE297.5.5 Fill the pump with lubricant1. Remove the breather cap (A) and position afunnel in the breather.2. Pour lubricant

GENERAL MAINTENANCE307.7 Exchanging replacement parts7.7.1 Replacing pressing shoes1. Remove the lubricant (refer to section 7.5.1).2. Remove the pump

GENERAL MAINTENANCE316. Remove the rotor retaining ring and pull therotor off the shaft.7. Remove the bearing cover (A).8. Remove the shaft ass

GENERAL MAINTENANCE3213. Coat shaft areas (C) with anti-seize compoundto facilitate assembly.14. Use an arbor press to press the ball bearing (A)and t

GENERAL MAINTENANCE337.8 Hose compression force adjustment(shimming)1. Remove the lubricant (refer to section 7.5.1).2. Remove the pump hose (refer

GENERAL MAINTENANCE347.9 Fitting options7.9.1 Fitting a high-level float switch1. Remove the breather cap (A).2. Install the breather cap with hi

MAINTENANCE OF CAM AND ACTUATORS358 MAINTENANCE OF CAM AND ACTUATORS8.1 Cam assemblyThe cam assembly is available in two variants. One forclockwise (

MAINTENANCE OF CAM AND ACTUATORS368.2 Manually operated actuatorThe option of a manually operated actuator is availablein two pre-assembled configura

1CONTENTS1 GENERAL1.1 How to use this manual ... 41.2 Other supplied document

MAINTENANCE OF CAM AND ACTUATORS378.3 Positioning of the electrical actuatorThe rotation angle of the electrical actuator is limited bytwo mechanical

MAINTENANCE OF CAM AND ACTUATORS386. Turn the wheel on the actuator in CW directionuntil the angular position of the reference pointis in the middl

MAINTENANCE OF CAM AND ACTUATORS39The orientation of the actuator relative to the drill mark(M) on the bracket depends on the pump rotation andport o

MAINTENANCE OF CAM AND ACTUATORS40 The limit switches 1 and 2 are used to limit the stroke ofthe actuator. Two additional switches 3 and 4 are

MAINTENANCE OF CAM AND ACTUATORS418.4 Positioning of the pneumatic actuatorIn case of a pneumatic actuator first remove the dustcaps from the

MAINTENANCE OF CAM AND ACTUATORS42.Use the other 4 bolts and washers to place the adapterwith actuator onto the cam assembly.Check if the cam turns sm

MAINTENANCE OF CAM AND ACTUATORS438.5 Direct pneumatic connectionUse a throttle valve and start with this valve almost closed when adjusting the actua

MAINTENANCE OF CAM AND ACTUATORS44Pressurizing port B on the actuator will result in aclockwise rotation of the actuator towards "

MAINTENANCE OF CAM AND ACTUATORS45The valve has to be applied in 5/2 configuration. Toachieve that position the conversion plate betwee

MAINTENANCE OF CAM AND ACTUATORS468.6.2 Counter clockwise pump operation Pressurizing port 1 on the spool valve withoutelectrically activating

25.3 Installation conditions ... 195.3.1 Ambient conditions ...

MAINTENANCE OF CAM AND ACTUATORS47Make sure the valve block is connected to the actuatorbody in such a way that ports 2 and 4 of the valve blockare c

MAINTENANCE OF CAM AND ACTUATORS48requires some testing with different screw settings.Based on the difference between the actual responset

MAINTENANCE OF CAM AND ACTUATORS498. Switch back to automatic control by setting theturning screw (A) in position 0. The pneumaticactuator is now re

STORAGE509 STORAGE9.1 Hose pumpStore the hose pump or pump parts in a dry area. Makesure that the hose pump or pump parts are not exposedto temperatu

TROUBLESHOOTING5110 TROUBLESHOOTINGIf the hose pump does not function (correctly), consultthe following checklist to see if you can remedy t

TROUBLESHOOTING52High pump temperature. Non standard hose lubricant used.Consult the Bredel representative for the correct lubricant.Low lubricant lev

TROUBLESHOOTING53Low capacity / pressure. Shut-off valve in the suction line (partly) closed.Fully open the valve.Under shimming of the pressing shoes

TROUBLESHOOTING54Vibration of the pump and pipework.Suction and discharge lines are not secured correctly.Check and secure pipework. High pump speed w

TROUBLESHOOTING55Short hose life. Chemical attack of the hose.Check the compatibility of the hose material with the product to be pumped. Consult your

TROUBLESHOOTING56Lubricant leakage at bracket.Hose blocked by an incompressible object in the hose. The hose cannot be compressed and will be pulled i

38.5.2 Counter clockwise pump operation ... 438.6 5/2 valve controlles connection ...

SPECIFICATIONS5711 SPECIFICATIONS11.1 Pumphead11.1.1 Performance* Intermittent duty: "Let the pump stand still to cool down for at least 1 hour a

SPECIFICATIONS5811.1.3 Actuator11.1.4 LubricantBredel Genuine Hose Lubricant is registered at NSF: NSF Registration No 123204; Category Code H1. Also

SPECIFICATIONS5911.1.5 Surface treatmentAfter surface preparation, one layer of two-componentacrylate is used for surface protection. Standard colour

SPECIFICATIONS6011.1.7 Torques11.1.8 ShimmingBredel CIP 401Description Torques in [Nm] per pump typeBredel CIP 40 Bredel CIP 50Pressing shoe 120 160Co

SPECIFICATIONS61Bredel CIP 502When the product temperatures are above 60°C(140°F) always use one shim less than indicated.Always round up

SPECIFICATIONS62* in the drawing means that there is a remark on the part in the table below.POS. no. Description Remarks020 pumphose NR040 pumphose N

SPECIFICATIONS63125 hexagon bolt126 spring washer127 pin128 hexagon screw129 spring washer137 PVC hose138 hose clip143 specially compounded lubricant1

SPECIFICATIONS64Section D-D447 nut448 washer500 cover501 air operation module Choice of one of these operation modules.502 electrical operation module

SPECIFICATIONS65.444 joint piece495 set screwPOS. no. Description123456

SPECIFICATIONS663

GENERAL41 GENERAL1.1 How to use this manualThis manual is intended as a reference book by meansof which qualified users are able to install, commissio

SPECIFICATIONS674

SPECIFICATIONS6811.1.10 Parts list air operation for CIP pumpsL = Airconnection, M = MarkingInstallation positions indicated on the drawing (pag

SPECIFICATIONS69POS. no. Description Remarks501 air operation compl.consisting of:504 pneu. Actuator505 adapter electr/pneu operation506 hexagon screw

SPECIFICATIONS7055123L7846CCWCW

SPECIFICATIONS7111.1.11 Parts list electrical operation for CIP pumpsM = MarkingInstallation positions indicated on the drawing (page73):1. Actu

SPECIFICATIONS72POS. no. Description Remarks502 electr. operation compl. consisting of:505 adapter electr/pneu operation506 hexagon screw507 washer508

SPECIFICATIONS73612345 678CCWCW

SPECIFICATIONS7411.1.12 Parts list manual operation for CIP pumpsM = MarkingInstallation positions indicated on the drawing (page76):1. Actuator

SPECIFICATIONS75POS. no. Description Remarks503 manual operation compl. consisting of:506 hexagon screw.508 copper washer509 bearing bracket510 o-ring

SPECIFICATIONS76712345 678CCWCW

SAFETY52 SAFETY2.1 SymbolsIn this manual the following symbols are used:2.2 Intended useThe hose pump is exclusively designed for pumpingsuitab

SPECIFICATIONS77Dimensional drawings Bredel 40 and 50 CIP8

78EG-DE CLARATI ON OF CONFO RMITY EC declaration of conformity of the machinery (according to Annex II.1.A of Directive 2006/42/EC on machinery) We,

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SAFETY FORM80SAFETY FORMProduct Use and Decontamination DeclarationIn compliance with the Health & Safety Regulations, the user is required to dec

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8229212322 TS07-003Watson-Marlow Bredel B.V.P.O. Box 47NL-7490 AA DeldenThe NetherlandsTelephone: +31 (0)74 3770000Fax: +31 (0)74 3761175E-mail: Bre

Bredel PUMP SerieSInstallation, Operating and Maintenance ManualWatson-Marlow Bredel B.V. P.O. Box 47 NL-7490 AA Delden The NetherlandsT +31 (0)74 3

SAFETY6use which appears to be its intended usejudging from the construction, execution andfunction of the product. Observing theinst