Watson-marlow Bredel 40 User Manual

1DiscThe disc inserted in the front cover contains the user manual of the models Bredel 40,Bredel 50, Bredel 65, Bredel 80 and Bredel 100. The user ma

SAFETY102SAFETY2.1 SymbolsIn this manual the following symbols are used:2.2 Intended useThe hose pump is exclusively designed for pumpingsuitable prod

SAFETY11and function of the product. Observing the instructionsin the user's documentation also belongs to intendeduse.Only use the pump in confo

SAFETY12Immediately contact your Bredel representative, if younoticed a potential danger while using your hose pump.2.5 Qualification of the userThe i

WARRANTY CONDITIONS133 WARRANTY CONDITIONSThe manufacturer offers a two-year warranty on allparts of the hose pump. This means that all parts will ber

DESCRIPTION144 DESCRIPTION4.1 Identification of the product4.1.1 Identification of the productThe hose pump can be identified based on theidentificati

DESCRIPTION154.1.4 Identification of the electric motorThe identification plate on the electric motor containsthe following data:A: Serial numberB: Ty

DESCRIPTION164.2 Construction of the pumpA: Pump hoseB: Pump housingC: RotorD: Pressing shoesE: CoverF: Inspection windowG: SupportsH: GearboxI: Elect

DESCRIPTION17by means of a flange construction (C). A bearing-mounted rotor (D) with two facing pressing shoes (E) isin the centre of the pump head.In

DESCRIPTION184.4 Pump hose4.4.1 GeneralA: Outer extruded layer made of natural rubberB: Four nylon reinforcement layersC: Inner extruded linerThe pump

DESCRIPTION194.4.2 Hose compression force adjustment(shimming)In order to achieve optimal life of the pump hose, thecompression force of the pump hose

2

DESCRIPTION204.6 Electric motorIf the electric motor has been standard supplied by themanufacturer, it is a standardized squirrel-cage motor.Refer to

INSTALLATION215 INSTALLATION5.1 UnpackingWhen unpacking carefully follow the instructions asgiven on the packaging or on the hose pump.5.2 InspectionC

INSTALLATION225.3.3 PipeworkWhen determining and connecting suction anddischarge lines consider the following points:• The bore size of the suction an

INSTALLATION235.4 Lifting and moving the pumpFor lifting and moving the pump, it has been fitted with alifting point. This lifting point (A) is fitted

INSTALLATION245.5 Placing the pumpPosition the pump on a horizontal surface. Use suitableanchor bolts to attach the pump to the floor surface.WARNINGD

COMMISSIONING256 COMMISSIONING6.1 Preparations1. Connect the electric motor in conformance withthe locally applicable rules and regulations.Ensure tha

MAINTENANCE267 MAINTENANCE7.1 General7.2 Maintenance and periodic inspectionsThe following maintenance scheme shows themaintenance and periodic inspec

MAINTENANCE27Point Action To be carried out Remark1 Check the lubricant level.Before startup of the pump and on a sched-uled interval during oper-atio

MAINTENANCE287.3 Cleaning the pump hoseThe inside of the pump hose can be easily cleaned byrinsing the pump with clean water. If a cleaning fluid isad

MAINTENANCE292. The pump housing can be filled with lubricantvia the breather/vent (A) on the rear of thepump housing. For this purpose remove thebrea

3Hose pump series Bredel 40, Bredel 50, Bredel 65, Bredel 80 and Bredel 100Manual

MAINTENANCE307.6 Replacing pump hose7.6.1 Removing pump hose1. Isolate the pump from the electrical supply.2. Close any shut-off valves in both the su

MAINTENANCE316. Pull the insert (B) from the hose and remove theflanges (A). Carry out this procedure both forthe inlet and outlet ports.7. Loosen the

MAINTENANCE3210. Power out the hose (A) from the pump chamberby jogging the drive motor.7.6.2 Cleaning the pump head1. Isolate the pump from the elect

MAINTENANCE335. Check the pressing shoes for wear or damageand replace them if necessary. Refer to § 7.7.1.Also see the maintenance scheme in § 7.2.6.

MAINTENANCE344. First fit the inlet port. Fit the sealing ring. Beforemounting, check that the sealing ring (A) is notdeformed or damaged and replace

MAINTENANCE358. Now fully tighten the retaining bolts (A) of theflange bracket (B). Make sure the bolts aretightened with the correct torque. Refer to

MAINTENANCE367.7 Exchanging replacement parts7.7.1 Replacing pressing shoes1. Jog the motor until the pressing shoe (B) ispositioned in view of the in

MAINTENANCE375. Loosen the retaining bolt(s) (A) of pressingshoe (B) a few turns. Remove the shims (C) ifpresent. Loosen the retaining bolt(s) (A) ofp

MAINTENANCE3811. Isolate the pump from the electrical supply.12. Repeat the procedure for removing and fittingthis second pressing shoe by repeating s

MAINTENANCE396. Fit the necessary lifting means beforedismounting the rotor. Extract the rotor (A) fromthe hub. A suitable puller or similar extractio

4© 2013 Watson-Marlow Bredel B.V.All rights reserved.The information provided herein may not be reproduced and/or published in any form,by print, phot

MAINTENANCE4010. Turn the rotor over. Make sure that the seats ofthe new wear ring (A) and rotor are clean, dryand free of grease. Apply Loctite® type

MAINTENANCE41rotor until the bolt holes in the drive shaftcorrespond with the threaded holes in the rotor.Mount the retaining bolts (A) of the drive s

MAINTENANCE424. Turn the rotor over. Check that the hub is cleanand dry. Press using the pressing tool the firstbearing (C) in its place. Position the

MAINTENANCE431. Jog the motor until the pressing shoe (B) ispositioned in view of the inspection window (A).2. Isolate the pump from the electrical su

MAINTENANCE445. Loosen the retaining bolt(s) (A) of pressingshoe (B) a few turns. Fit the shims (C) orremove them, until the correct number of shimsis

MAINTENANCE457.9 Fitting options7.9.1 Fitting a high-level float switch1. Dismount the standard breather (A) on the rearof the pump, by dismounting it

MAINTENANCE464. Fit the breather (A) on the rear of the pump, bymounting it to crimp connector (B).5. Connect the high-level float switch to theauxili

MAINTENANCE477.9.2 Fitting a low level float switch1. If the pump is filled with lubricant this must beremoved first. Place a clean tray (A) under the

MAINTENANCE482. Replace pressing shoe by the special pressingshoe with a magnet (A) by following the steps 6through 8 from § 7.7.1.3. Fit the inductiv

MAINTENANCE496. Fit the plug with the inductive sensor (A)together with sealing ring (B) on the pumphousing. 7. Refill the pump housing to the proper

5CONTENTS1 GENERAL1.1 How to use this manual ... 81.2 Original instructions .

STORAGE508 STORAGE8.1 Hose pump• Store the hose pump or pump parts in a dryarea. Make sure that the hose pump or pumpparts are not exposed to temperat

TROUBLESHOOTING519 TROUBLESHOOTINGIf the hose pump does not function (correctly), consult the following checklist to see ifyou can remedy the error yo

TROUBLESHOOTING52High pump tem-perature.Non standard hose lubri-cant used.Consult the Bredel representative for the correct lubricant.Low lubricant le

TROUBLESHOOTING53Low capacity / pressure.Shut-off valve in the suc-tion line (partly) closed.Fully open the shut-off valve.Under shimming of the press

TROUBLESHOOTING54Vibration of the pump and pipe-work.Suction and discharge lines are not secured cor-rectly.Check and secure pipework. High pump speed

TROUBLESHOOTING55Hose pulled into the pump.Insufficient or no hose lubricant in the pump head.Add extra lubricant. Refer to § 7.4.Incorrect lubricant:

SPECIFICATIONS5610 SPECIFICATIONS10.1 Pump head10.1.1 PerformanceDescription Bredel 40Bredel 50Bredel 65Bredel 80Bredel 100Max. capacity, continuous [

SPECIFICATIONS5710.1.2 MaterialsPos Description Material1 Pump housing Cast-iron2 Cover Commercial grade mild steel 373 Pump rotor Cast-iron4 Pressing

SPECIFICATIONS5810.1.3 Surface treatment• After surface preparation, one layer of two-component acrylate is used forsurface protection. Standard colou

SPECIFICATIONS5910.1.6 Torque figuresPos Description Torques [Nm]Bredel 40Bredel 50Bredel 65Bredel 80Bredel 100A Pressing shoe bolt(s) 50 85 85 208 20

65.3.1 Ambient conditions ... 215.3.2 Set-up ...

SPECIFICATIONS6010.1.7 Shims specifications• When the product temperatures are above 60 °C always use one shim less thanindicated in the diagrams.• Al

SPECIFICATIONS6110.2 Lubricant table gearboxBelow is an overview of some of the recommended lubricants for the planetary gearbox.In the majority of th

SPECIFICATIONS6210.3 Electric motorConstruction IM B5 (flange type)Materials size IEC-80/90:Housing and connection box: aluminiumEnd shields: cast-iro

SPECIFICATIONS6310.4 Parts list10.4.1 OverviewPos. Description1 Cover assembly. Refer to § 10.4.2.2 Rotor assembly. Refer to § 10.4.3.3 Pump housing a

SPECIFICATIONS6410.4.2 Cover assemblyPos. Qty. Description Product codes for parts of pump typeBredel 40Bredel 50Bredel 65Bredel 80Bredel 1001 1 Stick

SPECIFICATIONS6510.4.3 Rotor assemblyPos. Qty. Description Product codes for parts of pump typeBredel 40Bredel 50Bredel 65Bredel 80Bredel 10018*Bolt,

SPECIFICATIONS6610.4.4 Pump housing assembly13 1 Retaining ring F344077 F344087 F344087 F344093 F34409314 1 Wear ring 29140202 29180202 29180202 29240

SPECIFICATIONS676 1 Coupling, straight F602006 F602006 F602006 F602008 F6020087 2 Plug, ext. hex. hd. F911006 F911006 F911006 F911008 F9110088 1 O-rin

SPECIFICATIONS6810.4.5 Support assemblyPos. Qty. Description Product codes for parts of pump typeBredel 40Bredel 50Bredel 65Bredel 80Bredel 1001 1 Sup

SPECIFICATIONS6910.4.6 Flange assemblyPos. Qty. Description Product codes for parts of pump typeBredel 40Bredel 50Bredel 65Bredel 80Bredel 1001 2 O-ri

710.1.3 Surface treatment ... 5810.1.4 Lubricant table pump ...

SPECIFICATIONS7010.4.7 Revolution counter assembly7 1 Insert, AISI 316 040186 050186 265186 280186 2001861 Insert, PP 240189 250189 265189 280189 2001

SPECIFICATIONS7110.4.8 LubricantsPos. Qty. Description Product codes for parts of pump typeBredel 40Bredel 50Bredel 65Bredel 80Bredel 1001 1 5 l can B

ORIGINAL72EC Decl aration of Con formity for machineryEC DECLARATION OF CONFORMITY OF THE MACHINERY(according to Annex II.1.A. of Directive 2006/42/E

SAFETY FORM73Safety formSAFETY FORMProduct Use and Decontamination DeclarationIn compliance with the Health and Safety Regulations, the user is requir

NOTES74NotesNOTES

NOTES75

7629210301 TS 02-002-EWatson-Marlow Bredel B.V.P.O. Box 47NL-7490 AA DeldenThe NetherlandsTelephone: +31 (0)74 3770000Fax: +31 (0)74 3761175E-mail: b

GENERAL81 GENERAL1.1 How to use this manualThis manual is intended as a reference book by meansof which qualified users are able to install, commissio

GENERAL91.5 Environment and disposal of wasteEnquire within your local government about thepossibilities for reuse or environment-friendlyprocessing o