Watson-marlow SP Series User Manual

1 Hose Pump Series SP/10, SP/15, SP/20, SP/25, SP/32, SP/40, SP/50, SP/65, SP/80 and SP/100 Manual

10 4 DESCRIPTION 4.1 Identification of the product The hose pump can be identified based on the identification plates or stickers on: A. Pump hos

11 4.3 Operation of the pump The heart of the pumphead consists of a specially constructed pump hose which lies contorted against the inside of th

12 4.4 Pump hose 4.4.1 General The pump hose is made of special rubbers, reinforced with nylon cords and is constructed as follows: A. Outer extru

13 4.4.5 Electric motor The hose pump type described in this manual use various types of motors. If the pump is to be used in potentially explosive

14 5 INSTALLATION 5.1 Unpacking When unpacking carefully follow the instructions as given on the packaging or on the hose pump. 5.2 Inspections Che

15 CAUTION Consider the maximum permissible working pressure on the discharge side. Exceeding the maximum working pressure may lead to serious dam

16 WARNING If the pump is to be lifted ensure that all standard lifting practices are adhered to and carried out by qualified personnel only. 5.

17 6 COMMISSIONING 6.1 Preparations • Connect the electric motor in conformance with the locally applicable rules and regulations. Have the elect

18 7 MAINTENANCE WARNING Only use original Bredel parts when maintaining the hose pump. Bredel cannot guarantee a correct functioning and any cons

19 7.2 Cleaning pump hose With a lot of products it is necessary to have the pump hose cleaned immediately after pumping to avoid hardening of the

2

20 7.5.6 Removal of flange brackets Remove the flange bracket (SP/25-SP/100) or flange bracket and insert (SP/10, SP/15 and SP/20) on both suction

21 7.6.1 Mount flange brackets (SP/25 to SP/100) • Mount the flange brackets on the suction port by replacing the bolts. • Do not tighten the bo

22 CAUTION When the pressing shoes are worn the compression force of the hose could decrease. If the compression force is too low, this results in

23 • Pre-grease bearings with lithium grease. • Use arbor press and press new bearings on shaft. Coat shaft areas with anti-seize compound to fac

24 • Refit the inspection window. Check the gasket for damage and replace if necessary. Make sure that all bolts are refitted and that they are t

25 8 STORAGE 8.1 Hose pump Store the hose pump or pump parts in a dry area. Make sure that the hose pump or pump parts are not exposed to temperatu

26 9 TROUBLESHOOTING If the hose pump does not function (correctly), consult the following checklist to see if you can remedy the error yourself. I

27 The filling degree of the pump hose is too low, because the speed is too high in relation to the viscosity of the product to be pumped and the

28 10 SPECIFICATIONS 10.1 Pumphead 10.1.1 Performance Description SP/10 SP/15 SP/20 SP/25 SP/32 SP/40 SP/50 SP/65 SP/80 SP/100 Max. capacity, co

29 10.1.4 Surface treatment The pumphead is provided with a two component epoxy base coat. After drying the layer thickness must be at least 30 mic

3 Contents 1 GENERAL...6 1.1

30 10.1.6 Torques Description Torques in [Nm] per pump type SP/10 SP/15 SP/20 SP/25 SP/32 SP/40 SP/50 SP/65 SP/80 SP/100 Pressing shoe - - -

31 10.1.7 Shimming

32 10.1.8 Parts list: SP/10-SP/15

33 Parts list: SP/10-SP/15 Pos Pcs Description SP/10 SP/15 101 1 Pump housing 010101 015101 102 1 Pump cover 010102 015102 103 1 Rotor 0101

34 10.1.9 Parts list: SP/20 H-L

35 Parts list: SP/20 H-L Pos Pcs Description SP/20 H SP/20 L 1 1 Pump housing 15101 15101 2 1 Pump cover 015102STD 015102STD 3 1 Rotor 020

36 10.1.10 Parts list: SP/25, SP/32, SP/40 and SP/50

37 Parts list: SP/25, SP/32, SP/40 and SP/50 Pos Pcs Description SP/25 SP/32 SP/40 SP/50 101 1 Pump housing 025101 032101 040101 050101 102

38 Pos Pcs Description SP/25 SP/32 SP/40 SP/50 133 4 Spring washer F336012 F336013 F336013 F336013 137 1 PVC Hose 025137 032137 040137 0501

39 10.1.11 Parts list: SP/65, SP/80 and SP/100

4 6 COMMISSIONING ...17 6.1 Preparations...

40 Parts list: SP/65, SP/80 and SP/100 Pos Pcs Description SP/65 SP/80 SP/100 101 1 Pump housing 065101 080101 100101 102 1 Pump cover 0651

41 128 6 Hexagon screw F111100 128 8 Hexagon screw F111100 F111132 129 6 Spring washer F336012 129 8 Spring washer F336012 F336013 13

42 178A 1 Hexagon nipple A105004 A105004 A105004 179 1 Plug steel A124004 A124004 A124004 180 1 Pipe nipple steel A127024 A127024 A127024 181 2

43 10.1.12 Dimensional drawings

44 Dimensional drawings SP/25, SP/32, SP/40 and SP/50

45 Dimensional drawings SP/65, SP/80 and SP/100

46 10.1.13 EG-Declaration of Conformity The undersigned, Company: Bredel Hose Pumps B.V. Address: P.O. Box 47 City: NL-7490 AA Delden C

47 10.1.14 Manufacturer’s Declaration The undersigned, Company: Bredel Hose Pumps B.V. Address: P.O. Box 47 City: NL-7490 AA Delden Co

48 10.1.15 Product Use and Decontamination Declaration

49 Bredel Hose Pumps B.V P.O. Box 47 NL-7490 AA Delden The Netherlands Tel.: +31 74 3770000 Fax: +31 74 3761175 hosepumps@

5 10.1.1 Performance ...28 10.1.2 Materials ...

6 1 GENERAL 1.1 How to use this manual This manual is intended as a reference book by means of which qualified users are able to install, commissio

7 2 SAFETY 2.1 Pictograms In this manual the following symbols are used: WARNING Procedures which, if not carried out with the necessary care, ma

8 2.4 Qualification of the user The installation, use and maintenance of the hose pump is only reserved for well trained and qualified users. Temp

9 3 WARRANTY CONDITIONS The manufacturer offers a one–year warranty on proper workmanship of all parts of the hose pump. Exclusion is made for norm